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Sargento Cheese Company, Inc.

Cheese Maker Eliminates Workplace Draft Problems with Low-Throw Series DuctSox®.

PLYMOUTH, WI - Sargento Cheese Company, Inc., in Plymouth, Wisconsin is a successful manufacturer of quality cheese products and specialty items. In continuous operation since 1954, Sargento has grown from a retail storefront business into a $334 million corporation.

When the company's main plant in Plymouth was slated for renovation to provide a larger production area for its shredded cheese products, key priorities were increased employee comfort and productivity. Says Craig Sallander, senior facilities architect, "we had been receiving complaints from workers about
uncomfortable cold air drafts and chills. It was a concern to us because employee discomfort can reduce productivity and morale."

The problem of cold draft exposure for employees is not uncommon in food processing plants where it is mandatory to maintain a continuous cool temperature to prevent food spoilage. But, it's difficult to avoid the creation of cold localized drafts with a traditional air handling system.

The solution to the problem was to incorporate a new Low-Throw Series DuctSox® Air Distribution System into the new production area. Since it has been installed, the DuctSox® system has vastly improved air flow uniformity and reduced the amount of cold air drafts. "We haven't had a single complaint about drafts or chills from the line workers in that area since the DuctSox® were installed," says Sallander.

The 19,000 sq. ft. area required twenty-three, 31-foot-long ducts and seven, 27-foot-long ducts. The ducts are 15 inches in diameter and are suspended from support hangers secured to the ceiling grid. One end of each duct is attached to a supply plenum with a circular clamp. The entire DuctSox® system was installed in just one-and-a-half days.

Sargento was so pleased with the original DuctSox® installation, they soon after installed another DuctSox® Low-Throw Series system in the plant's slice-line area.